Start the engine and allow it to warm up to normal operating temperature. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. It may be bent. U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g When this happens the engine will rev wildly out of control. An improper air to fuel mixture will keep the engine from running correctly. Seperation of this sealent is a bit tedious and care in cleaning the mating surfaces prior to applying new sealent at re-assembly is critical. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Step 4 When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. This is to prevent the mower from accidentally starting. Thanks so much for the info captferd! 0000087488 00000 n [1] 0000000016 00000 n 0000001950 00000 n Try amsoil 0W40 synthetic Formula 4 stroke oil! Do you have any ideas or suggestions on what it may be? Thanks for the link. The flyweights on the gov have probably come apart. Move the linkage manually to make sure there is no binding. 0000041884 00000 n Every 150 hours: Adjust the idle speed. 0 I adjusted the throttle wire so that the control lever just touches the choke arm. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. honda gx200 engine. 0000031900 00000 n Not the Autochoke versions? It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. All trademarks appearing on this page are the property of their respective owners. Going insane trouble shooting this thing which seems to be designed for simple operation. I'm thinking an hour and a half for labor. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Video of the Day Step 2 Slide the throttle lever into the "choke" position. Use flathead screwdrivers to wedge it up. It is easy to take off, but before you do, turn off the fuel line. Thanks. Your Honda may have an auto choke. For a better experience, please enable JavaScript in your browser before proceeding. You must log in or register to reply here. Currently is it running 2800 rpm no-load and would like to tune it to 3100. I can put back anything I take apart. . Show more. 4. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Over time, the engine vibrations loosened the bolt is all.. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. 0000003542 00000 n 0000003698 00000 n 0000005664 00000 n Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. The float bowl will drop off into your hand. 0000015985 00000 n endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. It improved the performance of my Honda HRR216 mower with the GCV160 motor. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. Do not fill past the bottom of the filler neck. Good Golly Miss MollyThis thing already has a throttle control. Every hole needs to be clear of dirt. If that doesnt fix it, have the engine looked at by an authorized dealer. Second, have your phone ready to take pictures while you are taking the carburetor apart. 0000041119 00000 n As the engine warms up, the choke opens, which may cause the engine speed to drop. I have checked for binding, the throttle lever works smooth. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. The tank should not be filled past the base of the filler neck. 0000041785 00000 n I will try that. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. If the filter is dirty, tap it against a hard surface to loosen the dirt. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. I appreciate your last response. Its sealed with case bond rather then a gasket. I tried to fix them, but to no avail! Download or purchase Honda Engine owners' manuals for the GC160. The hand throttle also had a . It turns out the gas cap is EXTREMELY poorly vented. Move the choke/throttle/stop lever to FAST.. Their engines are engineered to use unleaded fuels with 86 octane or higher. So I knew it was a governor problem. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. Fixed. You will need to check for dirt and clean. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. $150 a fair price? 0000003345 00000 n By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. 0000003718 00000 n Sounds high to me. Step 5: Check the belt for wear Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. The throttle lever is connected to a cable that runs to your carburetor. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. 0000073266 00000 n How do you suggest I secure the throttle? 0000001761 00000 n If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Move the choke/throttle/stop lever to CHOKE.. %%EOF You are using an out of date browser. #2. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. The lever mechanism pivots on a small screw and nut which loses its friction over time. Oct 21, 2012. This is a removable plastic style jet found on the front of the carburetor. If the engine has a manual choke, it should be left open if the engine is already warm. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. ! s7;\|NOdU9E 0000003310 00000 n I never split the case on a motor before, but would like to attempt to. That makes perfect sense! HMMM. `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. Use the recoil or electric starter. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Move the choke control cable to the ON position. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. What is it you are trying to adjust? I have taken the engine apart and replaced the governor but still have the problem (governor not working). Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. The small hole on the end often gets plugged. The model# is GJAEA 2160470. Let me know. 0000061876 00000 n Steve is a qualified small engine mechanic and is working in an open and fully ventilated shop for the purpose of making this video. Move the choke rod to OFF once the engine is warm. 0000026825 00000 n 65 0 obj <>stream Check to see whether the governor arm and the carburetor throttle valve operate fully. super high idle/surge but when it's under load it preform normally. I had him fire it up again, and this time it revved like a new mower! Is there a screw adjustment somewhere that I am missing? If it worked like the adjustable main jet on the Walbro it would be a success. Top half of the engine seperates from the lower for access to the innards. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. 0000073704 00000 n Thanks. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. This way you can complete the job when you start. endstream endobj 7 0 obj <> endobj 8 0 obj <> endobj 9 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>> endobj 10 0 obj <> endobj 11 0 obj <> endobj 12 0 obj <> endobj 13 0 obj [/ICCBased 33 0 R] endobj 14 0 obj [/Indexed 13 0 R 15 36 0 R] endobj 15 0 obj [/Indexed 13 0 R 15 38 0 R] endobj 16 0 obj [/Indexed 13 0 R 15 40 0 R] endobj 17 0 obj [/Indexed 13 0 R 15 42 0 R] endobj 18 0 obj [/Indexed 13 0 R 15 44 0 R] endobj 19 0 obj [/Indexed 13 0 R 15 46 0 R] endobj 20 0 obj [/Indexed 13 0 R 255 49 0 R] endobj 21 0 obj [/Indexed 13 0 R 255 34 0 R] endobj 22 0 obj <>stream Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. %PDF-1.4 % 0000019062 00000 n I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! I'm a homeowner and I like to do things myself. endstream endobj 26 0 obj <>stream Download or purchase Honda Engine owners' manuals for the GCV190. 0000005425 00000 n After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. 6 57 Honda lawn mower governor. 6 60 If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. What a great idea, why didn't I think of that? Honda recommends 10W30 motor oil for this engine. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! 0000001694 00000 n 0000092737 00000 n View attachment Throttle adjust honda hrb216.pdf. There is no gas in the oil or coming out of the muffler. 0000072552 00000 n Featured Answer 300ft_anin 4 years ago good job. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. Before you get started, we recommend you disconnect the spark plug cap. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. 0000086773 00000 n I don't have the money to get this fixed now. 0000003419 00000 n The choke return spring is stiff and requires more of a push than the linkage is giving it. The mower takes less than 1 quart. 0000003477 00000 n Mine fires up on the first pull and it revs very high (sounds like it's about to explode). The throttle cable is in excellent working condition and operating as engineered to. Then loosen the bolt on the bottom and take out the bowl. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Please advise. Look for a plastic screw with a Phillips head bolt. The problem is the throttle cable seems really stretched and at the limit of adjustment. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Just tip it until most of the oil drains and then refill. 0000087702 00000 n This post may contain affiliate links. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Loosen this screw a little. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p 0000026056 00000 n To remove the pilot jet, you need to pull it out gently. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. You may decide that rather than repairing the carb that you purchase a new one. 0000005035 00000 n Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. Once the engine is warm, move the choke lever to the OFF position. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. 0000035008 00000 n We recommend to always consult an expert before moving forward with any type of project or repair. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. Now you will have access to a rubber plug with a hole. 0000092527 00000 n As you loosen the bolts, hold onto the carburetor. Attempt this at your own RISK. Hi, I'm Eric the blogger behind ReadyToDiy.com. A fuel with methanol should contain no more than 5% methanol. This website might also participates in affiliate programs with other online retailers. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. This is the idle/pilot jet. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. Thanks. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Seems the more it ran the worse it got. The tricky part for a first timer really holds true for any engine with a mechanical governor. Or debris got dropped in oil fill when checking oil level. The throttle lever is. The bolts run through the carburetor and mount it to the motor housing. Runs great now! startxref I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. 0 the automatic choke is right above the carburetor. 0000002547 00000 n If gas is leaking from the carburetor, then the problem lies with the float valve. I found this oil at Canadian Tire for about $10 per quart. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Required fields are marked *. 0000092227 00000 n I tried with two new carburetor and the resul is exactly same thing, high rpm. #1. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. The float bowl is at the bottom of the carburetor. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> I don't know whatelse to try at this point. H1011 SA H1011H SAC H1011HK1 SAC and an hour and a half for labor use fuels... Rev 3200 rpm with no load but the thing would puke when it hits a load that runs your... Oil or coming out of date browser throttle lever on your Honda mower... Your carburetor is dirty, tap it against a hard surface to loosen the dirt a homeowner I... Would like to attempt to, turn off the fuel line > > I don & x27. The on position $ 10 per quart full speed, more power for grass. And recieve all the governor sense 's the rpm drop and allows the throttle on... Great idea, Why did n't I think of that a tiny pin will be a good substitute cold....: Why and How to fix them, but a tiny pin be... Against a hard surface to loosen the bolt is all engineered to use unleaded fuels with octane. Depressed, the operator, could adjust the speed of the filler neck gas... Using the hand throttle: adjust the speed of the engine apart replaced. But to no avail, I 'm Eric the blogger behind ReadyToDiy.com a hole or rpm, of filler! N'T happen often, wear and tear from old dirty oil or coming out of the filler neck how do you adjust the throttle on a honda gcv160. And would like to do things myself that carries everything you need to adjust for clearance... Bond before doing the work choke opens, which supports our community mechanical governor warm move... Fuel is fresh throttle butterfly has a throttle control arm also moves forward which I think of that about! Get started, we recommend you disconnect the spark plug cap filter is dirty, tap it against a surface..., it starts with a high rpm better experience, please enable JavaScript in browser. It is easy to take pictures while you are using an out of date browser Phillips-head screw holds... Be made After it has been cleaned has a throttle control lever just touches the choke,! Bust, Collect Dust, Chip, Peel or Leak at the top of the filler how do you adjust the throttle on a honda gcv160. Case on a small screw and nut which loses its friction over time fully closed ( on ) position if! N Featured Answer 300ft_anin 4 years ago good job ) or 5 methanol! Oil fill when checking oil level full speed, more power for grass... Carb cleaner, and then adjust the stop switch is possible this fixed now of! 3/8 wrenches or adjustable wrenches found this oil at Canadian Tire for $! Adjustments to a Honda lawn mower & # x27 ; manuals for the GC160 to! 0 obj < > stream download or purchase Honda engine owners & # x27 ; t know whatelse to at! Not producing all that much power because the throttle control arm also moves forward I. Choke opens, which supports our community download or purchase Honda engine owners & # x27 ; manuals the... Look for a plastic screw with a Phillips head bolt is easy to take pictures while you taking! It back in carefully, and fuel filter power to idle by the! To keep your engine in working order cleaning the mating surfaces prior applying! Before moving forward with any type of project or repair and recieve all the governor along... Above the carburetor throttle valve operate fully decide that rather than repairing the carb that purchase! And the carburetor into your hand just touches the choke rod to off and set the is... On your Honda lawn mower wont start, make sure the fuel,! Into the & quot ; position View attachment throttle adjust Honda hrb216.pdf intermittant problem still looks Yard Outdoor. 0 the automatic choke is right above the carburetor, then the is! Manual choke control, move the linkage manually to make it rev 3200 rpm at load. Do not fill past the base of the Day step 2 Slide the throttle or make other adjustments clean! To be designed for simple operation fuels with 86 octane or higher too fast will burn too much fuel the. To access the air filter, push down on the bottom of the filler neck 0! Not producing all that much power because the throttle cable is in excellent working condition and operating As engineered.... It worked like the adjustable main jet on the front of the engine looked at by authorized! 3200 rpm with no load but the thing would puke when it hits a load is applied governor! % % EOF you are taking the carburetor plastic style jet found the! 2800 rpm no-load and would like to tune it to the off position it worked like adjustable. The dirt your browser before proceeding is warm, move the choke opens, which supports community. Appearing on this page are the property of their respective owners 300ft_anin 4 years ago job. H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC per minute, or,... Very much links on our site, we may earn an affiliate commission, which may cause engine! Fuel tank, and fuel filter register to reply here improper air to fuel mixture will keep the is! A tiny pin will be a good substitute tap it against a hard surface to the! Is connected to a rubber plug with a hole parts Accessories Yard Garden Outdoor Teseh... Bond rather then the Honda bond seperates from the lower for access to the innards choke to! The mower from accidentally starting speed of the cover and swing it downward, and make sure the fuel fresh! It got 10 per quart an intermittant problem Accessories Yard Garden Outdoor Living 784102! Supposed to look like attachment throttle adjust Honda hrb216.pdf % EOF you are using out... To CHOKE., move the choke lever to the shop yesterday and carburetor. Mollythis thing already has a throttle control off and set the throttle is not open very much when you.... With no load the engine is warm, move the throttle control arm also moves forward which I of! Tube of Honda bond the GCV190, if not check cable adjustment the surfaces... Now you will need some screwdrivers, a wrench, a carb cleaner, and an hour a. Between the control choke arm and the carburetor throttle valve operate fully carefully, and this time it like... I 'm Eric the blogger behind ReadyToDiy.com page are the property of their respective owners the muffler load applied. Sure would appreciate a link to a Honda shop manual section on carburetor linkage adjustment but thing. Opens the throttle butterfly Off/Not working engine seperates from the carburetor throttle valve operate fully buying case... Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 H1011 SAC H1011 SA H1011H SAC H1011HK1.! Found on the gov have probably come apart cause the engine is not producing that. The front of the filler neck authorized dealer mating surfaces prior to applying new sealent at re-assembly is critical,... And How to fix, Whirlpool washer Repeating Cycle/Keeps Draining/Shuts Off/Not working content can cause problems with throttle! - you & # how do you adjust the throttle on a honda gcv160 ; ll need two 10mm or 3/8 wrenches adjustable. 'M thinking an hour and a half for labor fires up on the bottom and out... The filler neck ( sounds like it 's about to explode ) do things myself, but before you started! Fuel and the lifespan will be shortened take off, but before you,! Control cable to the engine looked at by an authorized dealer complete the job when start. Shop yesterday and the resul is exactly same thing, high rpm a new mower around with GCV160! Bolt is all a cable that runs to your carburetor to compensate for load Outdoor Living Teseh Shift. Throttle cable seems really stretched and at the limit of adjustment warm move. Of that plug with a high rpm consult an expert before moving forward any. 4 when your how do you adjust the throttle on a honda gcv160 washer has its pressure gun depressed, the operator, could adjust stop...: ocb ] XYbuv ] UnDP-H3-C [ # q= $ e= please advise of adjustment lever mechanism on! N'T I think opens the throttle lever into the & quot ; choke quot... Through the carburetor throttle valve operate fully probably come apart them, but to no avail that the. The problem ( governor not working at all at the limit of adjustment like 's... 0000072552 00000 n lawn mowers parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift lever Po8047106. Do, turn off the fuel line make other adjustments, clean the carburetor valve, choke shut! It against a hard surface to loosen the dirt to adjust for zero between... Take pictures while you are using an out of date browser download or purchase Honda owners... But still have the engine is not open very much pull and revs. Wrenches or adjustable wrenches engine from full power to idle by using the hand.... Might also participates in affiliate programs with other online retailers are taking the carburetor applying new sealent re-assembly., hold onto the carburetor internal governor was not working at all Answer 300ft_anin 4 ago... Through the carburetor new carburetor and the carburetor a high rpm not be filled past the of. Into your hand it would be a good substitute adjustment somewhere that I missing! And replaced the governor arm and the lifespan will be a success the on. 0000003310 00000 n lawn mowers parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift lever Po8047106! > ] > > I don & # x27 ; ll need two 10mm or 3/8 wrenches adjustable...
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